Corrosion Protection Coatings

Corrosion Protection Coatings

HEGGEL®️ Corr

HEGGEL Corr is a novel and extremely high performance protective coating with superior chemical resistance in a wide thermal range from normal ambient temperature up to 550 °C.

The exclusive properties of HEGGEL Corr are based on its unique molecular structure, which consists of both organic and inorganic molecules.

Accordingly, HEGGEL Corr offers a thermally stable highly crosslinked structure, impermeable properties, superior resistance to extremely aggressive chemical stress and excellent mechanical abrasion resistance.

HEGGEL Corr products are applied as a single layer directly to the substrate and cure at ambient temperatures. The application is carried out by airless spraying or optionally by brush and does not require any primer or undercoat. Long service life and easy repairability are further outstanding features of HEGGEL Corr products.

HEGGEL®️  Corr 210

2-C High-Tech Corrosion Resistant Coating

HEGGEL Corr 210 is an advanced coating system derived from a novel technology that combines, on a molecular level, both organic and inorganic molecules to provide a thermally stable highly crosslinked structure. It offers superior broad range chemical resistance from sub ambient to elevated temperatures in excess of 190°C, after only an ambient cure. The cured coating has excellent sliding abrasion resistance coupled with a very smooth finish that enhances fluid flow and prevents sludge build up. HEGGEL Corr 210 can be steam cleaned at temperatures exceeding 190°C (374°F).

Characteristics:

  • Excellent broad range chemical resistance
  • Resist dissolved H2S at high temperatures
  • In situ application to exterior of hot surfaces
  • Very high fouling resistance     
  • Cleanable using high temperature steam
  • Resistant to CUI service
  • Single coat curing at ambient temperature

HEGGEL®️  Corr 211

2-C High-Tech Coating

HEGGEL Corr 211 is an advanced coating system derived from a novel technology that combines, on a molecular level, both organic and inorganic molecules. It offers superior broad range chemical resistance from sub ambient to elevated temperatures in excess of 170°C, after only an ambient cure. The cured coating has excellent sliding abrasion resistance coupled with a very smooth finish that enhances fluid flow and prevents sludge build up

Characteristics:

  • Excellent broad range chemical resistance
  • In situ application to exterior of hot surfaces
  • Resistant to CUI conditions
  • Single coat curing at ambient temperature
  • Very high fouling resistance

HEGGEL®️  Corr 212

Superior Corrosion Resistant Semi Paste-Grade Coating

HEGGEL Corr 212 is an advanced semi paste-grade coating system derived from a novel technology that combines, on a molecular level, both organic and inorganic molecules to provide a thermally stable highly crosslinked structure. It offers superior broad range chemical resistance from sub ambient to elevated temperatures in excess of 225°C, after only an ambient cure. In addition to its excellent adhesive strength, the cured coating has high sliding abrasion resistance coupled with a very smooth finish that enhances fluid flow and prevents sludge build up. HEGGEL Corr 212 can be steam cleaned at temperatures exceeding 225°C (437°F).

Characteristics:

  • Excellent broad range chemical resistance
  • Resist Amines/H2S at high temperatures
  • Insitu application to exterior of hot surfaces
  • Single coat curing at ambient temperature
  • Cleanable using high temperature steam
  • Resistant to CUI conditions
  • Very high fouling resistance

HEGGEL®️  Corr 214

Ultra-High Chemical Resistant Coating

HEGGEL Corr 214 is an advanced coating system derived from a novel technology that combines, on a molecular level, both organic and inorganic molecules to provide a thermally stable highly crosslinked structure. It offers superior broad range chemical resistance from sub ambient to elevated temperatures in excess of 190°C, after only an ambient cure. The cured coating has excellent sliding abrasion resistance coupled with a very smooth finish that enhances fluid flow and prevents sludge build up. HEGGEL Corr 214 can be steam cleaned at temperatures exceeding 190°C (374°F).

Characteristics:

  • Excellent broad range chemical resistance
  • Insitu application to exterior of hot surfaces
  • Very high fouling resistance
  • Cleanable using high temperature steam
  • Resistant to CUI conditions
  • Single coat curing at ambient temperature

HEGGEL®️  Corr 220

High Aggressive Chemicals Resistant Coating

HEGGEL Corr 220 is an advanced resin based coating system modified by PTFE which is designed to protect components that carry highly aggressive chemicals found in the chemical industry. Chemical resistance is especially superior at elevated temperatures where other such coatings will more often than not fail. The coating has exceptional adhesion

Characteristics:

  • Nano-technology based coating with ultra-high resistance to full immersion in concentrated organic/mineral acids, alkalis and solvents at room and elevated temperatures.
  • Cures at ambient temperature.
  • Excellent adhesion.
  • Excellent abrasion resistance.
  • Single coat application without primer

HEGGEL®️  Corr 220 AF

High Aggressive Chemicals Resistant Coating (Anti-fouling Grade)

HEGGEL Corr 220 AF is an advanced resin based coating system modified by PTFE which is designed to protect components that carry highly aggressive chemicals found in the chemical industry. Chemical resistance is especially superior at elevated temperatures where other such coatings will more often than not fail. The coating has exceptional adhesion directly to steel and concrete surfaces and so is ideal for large secondary containment areas.

Characteristics:

  • Nano-technology based coating with ultra-high resistance to full immersion in concentrated organic/mineral acids, alkalis and solvents at room and elevated temperatures.
  • Prevents fouling and sludge build up
  • Cures at ambient temperature
  • Excellent adhesion
  • Excellent abrasion resistance
  • Single coat application without primer

HEGGEL®️  Corr 230

High-Temperature Advanced Anti-Corrosion Coating

HEGGEL Corr 230 is an advanced coating system having a high temperature anticorrosion capability. Excellent adhesion to both metallic and refractory surfaces.

Characteristics:

  • 100% solids inorganic ceramic anticorrosive coating offering temperature resistance of +550ºC
  • Thin film application in 1 coat
  • Resists salt spray
  • Outstanding resistance to thermal shock
  • Self-priming
  • UV resistant
  • Resists thermal cycling

HEGGEL®️  Corr 240

Super Pressure Modified Phenol Resin

HEGGEL Corr 240 cures rapidly to provide a smooth highly abrasion resistance finish that improves fluid flow and prevents build-up of paraffin, asphaltene and scale. An extremely high coating adhesive strength in excess of 4200 psi coupled with resistance to gas permeation allows it to withstand explosive decompression cycles. It is resistant to elevated temperatures up to 180°C dry heat and 150°C under gaseous immersed conditions.

Characteristics:

  • 100% solids modified phenolic epoxy offering excellent resistance to equipment exposed to high-pressure process fluids and gas mixtures
  • specifically designed for gas pressure / separator vessels and down-hole tubulars
  • Excellent resistance to hydrocarbons, water and gases rich in H2S and CO2
  • Excellent resistance to acids and solvents
  • High abrasion and impact resistance
  • Self-priming, single coat system bonding tenaciously to metallic surfaces
  • Resists explosive decompression

HEGGEL®️  Corr 250

Super Alloy Ceramic Metal Epoxy

HEGGEL Corr 250 is a hand applied coating specifically designed for providing very high abrasion resistance to areas suffering erosion and wear damage from impacting particles and especially resistant to fine particle abrasion. Can be applied up to a DFT of 15 mm.

Characteristics:

  • Multi-purpose, 100% solids, ceramic/metal epoxy engineering resurface grade specially designed to protect equipment suffering from corrosion/erosion.
  • Easy application due to extended potlife with short hardening and service time
  • Self-priming bonding tenaciously to steel, stainless steel, cast iron, copper, bronze, aluminium, alloys and concrete.
  • Very high sliding abrasion resistance
  • Very smooth frictionless finish

HEGGEL®️  Corr 260

Ultra Smooth Super Flow Coating

HEGGEL Corr 260 is the ultimate energy efficiency and life extender for critical equipment. Specifically designed to provide an ultra-smooth, frictionless surface that increases fluid flow and prevents cavitation, erosion, fouling and sludge build up. Used as a surface coat in combination with HEGGEL Fix products you can prolong equipment life and increase its initial engineering performance specification. It will reduce the equipment maintenance budget as well as energy consumption thereby reducing overall running cost.

Characteristics:

  • Ultra smooth, hydrophobic, 2-component, 100% solids coating.
  • Provides efficiency enhancement of pumps, infrastructure and equipment where flow resistance must be minimised. New and old equipment can be treated
  • Prevents fouling and sludge build up
  • Self-priming bonding tenaciously to rubber, urethane, steel, stainless steel, cast iron, copper, bronze, aluminium, alloys and concrete.

HEGGEL®️  Corr 270

Solvent-Free, Graphite Modified, Phenolic Lining

HEGGEL Corr 270 (Liquid Graphite) is an advanced coating system designed to protect components that carry fluorinated acids and more specifically hydrofluoric acid at ambient and elevated temperatures. The maximum operating temperature will depend upon the type of chemical being used.

Characteristics:

  • Solvent-free, graphite modified, phenolic lining offering ultra-high chemical resistance to concentrated organic / mineral acids and more specifically concentrated hydrofluoric acid at elevated temperatures up to 100 °C. Can be used up to 180 °C in acid vapours
  • Electrically dissipating
  • Cures at ambient temperature
  • Can be applied to both metallic and concrete surfaces

HEGGEL®️  Corr 280

High-Temperature Corrosion Resistant Coating

HEGGEL Corr 280 is an advanced coating system having a high temperature anticorrosion capability.

Characteristics:

  • 100% solids hybrid ceramic coating offering temperature resistance of +250°C
  • Cures fully at ambient temperature
  • Self-priming thin film application in one coat
  • Outstanding resistance to thermal shock, cycling and abrasion
HEGGEL®️  COAT

HEGGEL Coat represents high performance, innovative corrosion protection coatings with excellent chemical resistance and remarkable mechanical abrasion resistance. These exceptional properties are created by incorporating micro- and nanoparticles into a state-of-the-art resin matrix. HEGGEL Coat systems protect various substrates such as steel, stainless steel, aluminum, concrete, GRP, etc. against a wide variety of process conditions.
Our solvent-free coatings cure quickly at ambient temperatures, are easy to apply in a single application, and do not require any primer or undercoat.


HEGGEL Coat is applied directly by airless spraying and builds up excellent adhesion to the substrate.
HEGGEL Coat is a versatile range of products primarily used in wastewater, oil industry, power plants, food industry and wherever aggressive chemical conditions pose a threat to structures.

HEGGEL®️  Coat 101

2-C-EP-protective coating, AWWA C210-15 approved

HEGGEL Coat 101 is a high-performance coating which is especially suitable as corrosion protection for structural steel works, pipelines and concrete surfaces of any kind, for example in the chemical industry, water treatment industry, petrochemical industry, mining, ship building etc. HEGGEL Coat 101 is non-saponifiable high abrasion resistant coating, offering excellent chemicals resistance, in particular in the alkaline range and good resistance to thaw and de-icing salt. This product is approved for AWWA C210-15, "Liquid-Epoxy Coating Systems for the Interior and Exterior of Steel Water Pipelines".

Characteristics:

  • High chemical resistance
  • Ultra-High Solid
  • Surface tolerant
  • High content of solids
  • Outstanding abrasion resistance
  • Quick drying
  • Very good wet-film stability
  • Easy processing

HEGGEL®️  Coat 102

2-C- surface tolerant ceramic filled epoxy coating

HEGGEL Coat 102 is a surface tolerant two component ceramic composite epoxy coating providing outstanding corrosion protection to a variety of metal, fiberglass, reinforced plastic and concrete substrates. Due to a special hardener system the product provides high viscosity.

Characteristics:

  • Surface tolerance
  • High chemical resistance
  • Excellent abrasion resistance
  • High-sold content
  • Temperature resistance up to 120°C (dependent on medium)
  • 100 % resistance against all kinds of hydrocarbons
  • 100 % resistance against sea water

HEGGEL®️  Coat 105

2-C-EP-protective coating for drinking water applications

HEGGEL Coat 105 is a 2-component special composite coating containing silanized high-tech micro-particle reinforcement, based on an ultra-modern A-resin and hardener base especially designed for drinking water applications. HEGGEL Coat 105 increases the diffusion barrier and thus the corrosion protection and weather resistance, due to its high-quality corrosion protective pigments and inhibitors.

Characteristics:

  • Solvent-free
  • High corrosion resistance
  • Excellent abrasion resistance
  • Single coat curing at ambient temperature
  • In accordance with DVGW-W270
  • In accordance with UBA Coating-Guideline for 23 °C and 60 °C

HEGGEL®️  Coat 111

2-C-EP-corrosion protection coating

HEGGEL Coat 111 is a high abrasion resistant coating which is especially suitable as corrosion protection of steel constructions for hydraulic engineering, e.g. flood gates, steel sheet piles and weir plants. HEGGEL Coat 111 can be applied on concrete surfaces as well as on steel surfaces. HEGGEL Coat 111 is used as highly mechanical and chemical resistant / hard-wearing coating that offers excellent anticorrosion properties. HEGGEL Coat 111 must be applied by using airless spray equipment (with a flow heater if required) and is suitable for high-build application in one coat; multiple application is also possible. Due to the special formulation a primer is not required. In case of need, (tender) it is possible to apply the zinc primer HEGGEL POX 415. N/B: The included bionic components form a microfilm on the surface, which can lead to a whitish bloom in combination with moisture. In case of a higher demand to colour stability we recommend to use a topcoat. approx. 600 - 1200 microns / depending on the object

Characteristics:

  • Approved and listed by the BAW / system 5 and 8 Im1, Im2 and Im3 – corrosivity category C5-M
  • Approved in acc. with NORSOK M-501, Rev. 6
  • Excellent corrosion protection
  • Suitable for cathodic protection systems
  • Germanischer Lloyd - Confirmation
  • Excellent adhesion strength
  • High chemical resistance
  • Very high abrasion resistance
  • No shrinkage by migration of plasticizer
  • Inert and harmless once cured

HEGGEL®️  Coat 112

2-C-Epoxy-based protective coating

HEGGEL Coat 112 is a 2-component ultra-high solids epoxy amine engineered specifically for immersion service in ballast tanks, oil tanks, and refi ned fuel storage tanks. The high build, edge-retentive properties of HEGGEL Coat 112 provide superior protection compared to conventional epoxies.

HEGGEL®️  Coat 115

2-C- Ultra modern Novolac-based protective coating

HEGGEL Coat 115 is a 2-component special composite coating containing micro-ceramic particles, based on an ultra-modern Novolac-resin base, providing chemical resistance, corrosion and abrasion protection to a wide variety of substrates in extremely aggressive environments at elevated temperatures.

Characteristics:

  • Solvent-free
  • High chemical resistance
  • Excellent abrasion resistance
  • Single coat curing at ambient temperature
  • Temperature resistance up to 150°C (dependent on medium)
  • In accordance with ISO 20340 (Performance requirements for protective paint systems for offshore and related structures)

HEGGEL®️  Coat 121

2-C-EP-corrosion protection coating for hydraulic steel engineering

HEGGEL Coat 121 is a high abrasion resistant, economical coating which is especially suitable as corrosion protection of steel constructions for hydraulic engineering, e.g. flood gates, steel sheet piles and weir plants. HEGGEL Coat 121 is used as highly mechanical and chemical resistant / hard-wearing coating that offers excellent anticorrosion properties. HEGGEL Coat 121 must be applied by using airless spray equipment (with a flow heater if required) and is suitable for high-build application in one coat; multiple application is also possible. Due to the special formulation a primer is not required. In case of need (tender) it is possible to apply an epoxy zinc primer. For manual application we offer the specific formulation HEGGEL Coat 122 (optimized quality for application by hand).

Characteristics:

  • Excellent corrosion protection
  • Very high abrasion resistance
  • High tolerance to early water stress
  • No shrinkage by migration of plasticizer
  • Excellent surface gloss (even at high relative humidity)
  • Excellent adhesion strength
  • Inert and harmless once cured

HEGGEL®️  Coat 122

2-C-EP-corrosion protection

HEGGEL Coat 122 is an innovative, economical, abrasion resistant coating which is especially suitable as corrosion protection of steel constructions for hydraulic engineering. Due to the very good corrosion protection properties HEGGEL Coat 122 is suitable for large-scale applications in atmospheric corrosion protection. HEGGEL Coat 122 must be applied by using brush, roller or airless spray equipment (optional with a flow heater); multiple application is recommended to achieve a high dry film thickness.

Characteristics:

  • Very good corrosion protection
  • Very high abrasion resistance
  • Low viscosity
  • Very good adhesion strength
  • No shrinkage by migration of plasticizer
  • Inert and harmless once cured

HEGGEL®️  Coat 131

2-C-Chemical resistant coating

HEGGEL Coat 131 is designed for use as high performance chemical and abrasion resistant coating and offers excellent anticorrosion properties combined with good resistance to aggressive, non-flammable and flammable liquids and chemicals. HEGGEL Coat 131 must be applied by using airless spray equipment with a flow heater and is suitable as a resistant lining of steel tanks, containers and pipes at the chemical industry.

Characteristics:

  • Ability to check for pores / pore detection
  • Excellent corrosion protection
  • Airless sprayable
  • Thixotropic
  • High chemical resistance
  • Good thermal resistance
  • Very good adhesion strength
  • Suitable for single layer application
  • Inert and harmless once cured

HEGGEL®️  Coat 141

2-C-EP-coating for steel constructions

HEGGEL Coat 141 is designed for use as high performance chemical and abrasion resistant coating and offers excellent anticorrosion properties combined with good resistance to aggressive, flammable and non-flammable liquids and chemicals. HEGGEL Coat 141 must be applied by using airless spray equipment with a flow heater and is suitable as an electrically conductive lining of steel tanks, containers and pipes at the chemical industry.

Characteristics:

  • Electrically conductive
  • Excellent corrosion protection
  • Airless sprayable
  • Thixotropic
  • High chemical resistance
  • Good thermal resistance
  • Very good adhesion strength
  • Suitable for single layer application
  • Inert and harmless once cured

HEGGEL®️  Coat 151

2-C-PU-Spray Coating

HEGGEL Coat 151 is a polyurethane spray coating which is resistant to acids and alkalis. The coating can be used as protection against corrosion, also as a lining for storage containers and tanks that contain dangerous liquids, A III, heating oil EL and diesel oil. It may also be used for the protection of battery trays / racks. HEGGEL Coat 151 cures at temperatures + 5°C. HEGGEL Coat 151 if sprayed in multiple passes on vertical surfaces, it can be built up to a considerable thickness. HEGGEL Coat 151 has a high resistance to abrasion, and is also suitable for use in wastewater treatment plants.

Characteristics:

  • Tough-hard
  • Softener free
  • Glossy finish
  • Very high chemical resistance
  • Very high mechanical resistance
  • Inert and harmless once cured

HEGGEL®️  Coat 180

Bitumen based corrosion protection coating

Fast-curing bitumen based coating filled with pigments, offering extraordinary corrosion protection on steel substrates

Characteristics:

  • Fast-curing
  • Waterproof once cured
  • Viscous
  • High weatherability
  • Very high corrosion and chemical resistance

HEGGEL®️  Coat 190

1-C-Acrylic topcoat, water-based, coloured, silk matt

HEGGEL Coat 190 is an economical, weatherproof, coloured topcoat which is especially suitable as protection against weather conditions and aggressive atmospheric influences. Due to the special acrylate polymer combination it is possible to achieve abrasion resistant surfaces which are easy to clean. HEGGEL Coat 190 is suitable for use as topcoat on most surfaces / coating systems for steel and concrete (we recommend to apply a test area) where a durable, weather resistant finish is required. Apply HEGGEL Coat 190 by using brush, roller or airless spray equipment.

Characteristics:

  • UV - resistant and UV - protective
  • Good coverage
  • Water-based
  • For indoor and outdoor use
  • Very good adhesion on most surfaces
  • Fast drying
  • Silk matt finish

HEGGEL®️  Coat 191

1-C-topcoat, coloured, silk matt

HEGGEL Coat 191 is an economical, weatherproof, protective and coloured topcoat which is especially suitable as protection of steel constructions for hydraulic engineering and offshore constructions. It protects surfaces against aggressive influences from the atmosphere with self-cleaning properties up to a certain extent. Due to the special acrylate polymer combination it is possible to achieve abrasion resistant surfaces which are easy to clean. HEGGEL Coat 191 is suitable for use as topcoat on most surfaces (we recommend to apply a test area) where a durable, weather - resistant finish is required.

Characteristics:

  • UV - resistant and UV - protective
  • Good coverage
  • Fast tack-free surface after application
  • For outdoor use
  • Excellent adhesion on most surfaces
  • Silk matt finish
HEGGEL®️  FLAKE

HEGGEL Flake stands for low-diffusion, chemically and thermally resistant synthetic resin coatings, which are enriched with glass flakes (wafer-thin, micro-fine, transparent glass flakes). Glass flakes are lamellar barrier pigments that line up parallel to the substrate. In this way, an excellent barrier effect is created which makes the penetration of moisture, gas and chemicals considerably more difficult and thus ensures a long lifetime of the coating. HEGGEL Flake coating systems are mainly used in chimneys, gas preheaters, heat exchangers or gas ducts in flue gas desulphurisation plants.
In addition, HEGGEL Flake offers high dry temperature resistance, outstanding adhesion to steel and high abrasion resistance.
HEGGEL Flake products are self-priming single or multi-layer systems, with extreme adhesion to concrete and steel.
HEGGEL Flake systems are applied by airless-spraying, brushing or rolling.

HEGGEL®️  Flake 710

2-C- C-glass flake filled polymer coating

HEGGEL Flake 710 is a two-component; vapour diffusion resistant, C-glass flake filled polymer coating based on a chemical and thermal resistant Novolac vinyl ester resin. The C-glass flake fillers are oriented parallel to the substrate surface to form a high level of protection against per¬meation and ensure a long service life.

Characteristics:

  • High dry temperature stability up to +180°C
  • Excellent permeation resistance
  • Excellent chemical resistance
  • Outstanding adhesion to steel
  • Application by spraying, brushing or rolling
  • Can be exposed to process conditions shortly after application

HEGGEL®️  Flake 720

Solid Heavy Duty Glass Flake

HEGGEL Flake 720 provides a smooth and glossy finish that is impervious to aqueous environments at ambient temperature. The coating can be applied onto damp/wet steel and concrete surfaces. Primary protection is against seawater service with added benefit of resistance to turbulent flow, cavitation and particulate impact and abrasion.

Characteristics:

  • 100% solids heavy duty anticorrosion coating based on advanced glass flake technology
  • Excellent resistance to seawater and other mildly corrosive acid/alkaline environments
  • Self-priming single or multiple coat system bonding tenaciously to wet steel and concrete
  • Excellent anti-fouling properties
  • Excellent resistance to cavitation
  • High abrasion resistance
  • Improves pump efficiency

HEGGEL®️  Flake 730

Anti-Corrosion Glass Flake Epoxy Coating

HEGGEL Flake 730 is a high solids 2-component epoxy containing micronised glass flake and anti-corrosive pigments.

Corrosion protection of blast cleaned steel and cathodically protected steel. Possess excellent abrasion resistance and has excellent resistance to immersion in sea water and a range of chemicals also compatible with cathodic protection. Aluminium HEGGEL Flake 730 mastic version available for high build brushing maintenance specifications.